Different inspection systems are being used at different phases of garment manufacturing in order to ensure the right quality of the products as per customers’ expectations.
1. Fabric inspection:
- GSM & Lab test reports
- Shade variation checking
- Visual inspection of defects (4-point system, 10-point system)
2. Trims and Accessories Inspection:
Trims and accessories inspection will conduct in lot wise. Initially, 10% of the material will be inspected. The decision of the acceptance or rejection will be done as bellow;
- If a lot has less than 2% defects it will be accepted,
- If lot contains above 2% and less than 15% defects take another lot for the second inspection,
- If more than 15% defects found, 100% inspection will be conducted and replace the damage quantity.
3. Garment Inspection:
- Measurements of the garment
- The overall look of the garment
- Right formation and fittings of the garment
- Presentation of the final produced garment
- Different properties of garment (Aesthetic, Physical properties, Colourfastness, dimensional stability and spirality of the garment).
What testings are commonly done for garment
quality control?
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⇴Colour shading
⇴Colourfastness check
(Rub test)
⇴Symmetry check
⇴Size fitting test
⇴Adhesive check
(logos, printings, markings fastness)
⇴Fabric weight test
(for knitted garments)
⇴Fasteners fatigue
and zip quality test
⇴Waterproof test
⇴Down feather
leakage testing
⇴Seam slippage test
(for woven garments) |
⇴Needle damage check
(for a knitted garment)
⇴Barcode scanning
test
⇴Burn test (for 100%
cotton garment)
⇴Mold contamination
prevention
⇴Metal contamination
prevention
⇴Ventilation test
⇴Fibre
identification
⇴Performance testing
⇴Flammability
testing
⇴Eco textile testing
(banned azo colourants, heavy metals, etc.)
⇴Care labelling
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Texpedi.com
Section wise inspection data will be better like cutting, sewing and finishing